The new film slitting machine doubles the production efficiency
Posted by delishslitter
from the Business category at
15 Apr 2025 01:41:02 am.
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1. Technological breakthroughs and efficiency improvements
1. High-speed slitting technology
• Using high-precision servo motor and dynamic tension control system, the slitting speed can reach 2-3 times that of traditional equipment (such as from 100m/min to 250m/min), while reducing the tensile deformation of the material.
2. Intelligent automation
• Integrates automatic deviation correction, online defect detection and AI algorithm to optimize the cutting path, reduce manual intervention, and shorten the roll change time by more than 50%.
3. Multi-tool collaborative design
• The modular knife set supports quick switching of different width specifications (such as 10mm-2000mm), and one-click adjustment of parameters to adapt to small batch customized production.
Second, the analysis of production benefits
• Doubling production capacity: 100%-150% increase in output per unit time, and 20% reduction in energy consumption (e.g., in one case, monthly production capacity increased from 300 to 700 tons).
• Yield improvement: The high-precision sensor controls the slitting error within ±0.1mm, and the scrap rate drops to less than 0.5%.
• Labor cost saving: 1 person can operate 3-4 pieces of equipment at the same time, reducing labor needs by 60%.
3. Industry application scenarios
1. New energy field
• Ultra-thin slitting (below 6μm) of lithium battery separator and photovoltaic backsheet film to meet the needs of rapid expansion of power batteries.
2. Packaging industry
• High-speed slitting of food-grade BOPP and CPP films supports the explosive growth of e-commerce packaging.
3. Emerging materials
• Precision processing of optical film and biodegradable film for flexible display.
Fourth, market competitiveness
• Payback period: For example, the cost of equipment upgrade can be recovered by increasing production in about 6 months.
• Eco-friendly compatibility: Low noise design (<75dB) and oil-free transmission system comply with EU CE standards.
5. Future trends
• Digital twin integration: Predictive maintenance further reduces downtime by monitoring equipment status in real time through IoT.
• Wide-width development: Develop a 3.2m ultra-wide slitting model for the photovoltaic industry, and increase the single-time processing capacity by 30%.
Through the comprehensive upgrade of speed, precision and intelligence, the new film slitting machine is becoming a key equipment for the digital transformation of the film processing industry, especially suitable for the high-end market that is sensitive to efficiency and complex processes. Enterprises need to choose customized solutions based on their own material characteristics and capacity planning.
Tags: film slitting machine
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